Research and Development / Manufacturing Research and Development / Manufacturing Research and Development / Manufacturing

R&D MANUFACTURING

Research and Development / Manufacturing

Patent Fields and Distribution Patent Fields and Distribution Patent Fields and Distribution

Product Exterior Design

Designing the exterior based on the underlying structure to materialize customer ideas

Product Exterior Design

Research and Innovation Strategy

Innovation Team

  • Establishing an innovation team to increase the output of product and technological innovations, with the goal of enhancing overall added value

Research and Development (R&D) and Innovation

  • Rexon Industrial boasts a team of over 100 highly skilled and knowledgeable research and development personnel. With robust in-house development capabilities and a multitude of patented technologies, we are at the forefront of innovation

Design Modularity

  • Establishing standardized specifications for modular design of electric power tools
  • Enhancing interchangeability of components to simplify inventory stocking of components

Optimized Design and Analysis

  • Utilizing software for static and dynamic Computer-Aided Engineering (CAE) simulations to reduce failure costs and shorten development cycles, thereby avoiding repetitive prototyping

Patent System

  • Implementing an Enterprise Patent Management System (EPS) for rights assessment, application, maintenance, and utilization of patents

New Product and Innovation Management

  • Innovative Output Management
  • New Product Development Management

Innovation Team

Research and Development (R&D) and Innovation

Design Modularity

Optimized Design and Analysis

Patent System

New Product and Innovation Management

Computer-Aided Engineering Analysis

Utilizing software for static and dynamic Computer-Aided Engineering (CAE) simulations to reduce failure costs and shorten development cycles, thereby avoiding repetitive prototyping

Design Software

SOLIDWORKS

PRO-E CREO

JMAG

ZWCAD

SPUR

AUTODESK

ALTIUM DESIGNER

Analysis Software

ANSYS MAXWELL

MOLDFLOW

SW SIMULATION

PRO-E SIMULATION

Data Management System

PLM windchill

PDM SOLIDWORKS

Hardware Equipment

Resistance-type exercise equipment testing platform

Industrial endoscope

Industrial acoustic imaging instrument

Temperature rise recorder

High magnification microscope

Patent Management System

Implementing an Enterprise Patent Management System (EPS) for rights assessment, application, maintenance, and utilization of patents

Comprehensive recording and management of patent innovation proposals

Technical proposals

Rights assessment

Patent application / acquisition

Patent maintenance / utilization

Sharing of research and development outcomes

E.P.S Enterprise Patent Management System

Research and development outcome module

Patent maintenance / utilization module

Patent application module

Technical proposal module

Rights assessment module

Patent Retrieval - WIPS Global System

Covers patent data from over 100 countries worldwide, supports multilingual searches (English/Japanese/Chinese/Korean), and provides in-depth statistical analysis, monitoring, and other functions.

Smart Cloud analysis

Automatically generates keywords for selected patents to quickly understand related key technologies or development directions.

Smart Angle statistical analysis

Provides statistics on application countries, patent families, technical classifications, annual application trends, applicant distribution, etc. based on search results.

Patent scope analysis

Utilizes patent scope analysis tools to quickly break down patent scope structure and conduct claims analysis.

Customized patent monitoring

Allows setting monitoring conditions based on applicant names, patent families, patent citations, patent appeal status, and customized keywords; regularly filters and returns corresponding newly published/announced patents based on the set monitoring conditions, creating an exclusive patent knowledge base within the organization.

Prototyping and verification

Rapid prototyping and verification conducted in-house based on product development needs.

Prototyping and verification

Mold and fixture design and manufacturing

Design and manufacturing of various molds and fixtures directly carried out in-house, effectively reducing development cycles and abnormal handling schedules.

Mold and fixture design and manufacturing

Circuit Board Design and Manufacturing

We can provide more comprehensive development by conducting both circuit board design and manufacturing in-house, surpassing our competitors.

Circuit Board Design and Manufacturing

Motor Design and Manufacturing

Through seamless integration of design and manufacturing processes, we offer optimized motor design and production costs.

Motor Design and Manufacturing

AC/DC/Brushless DC Motor

We offer a diverse range of motor products including AC, DC, and Brushless DC Motor, providing customers with multiple options and customized services.

Design Analysis Laboratory

By utilizing various analytical instruments, we enhance product development and validation, enabling us to propose effective solutions.

LAB Laboratory_Industrial Endoscope

LAB Laboratory_Industrial Endoscope

LAB Laboratory_Acoustic Imaging Instrument

LAB Laboratory_Acoustic Imaging Instrument

Life Circle Testing Laboratory

The laboratory conducts relevant tests based on different product requirements to proactively identify and address potential user issues.

Comprehensive Quality Management - New Product Reliability Testing

Testing of the Whole Machine

Treadmill Life Testing Machine

Rexon manufactures various testing machines to simulate user usage under heavy loads and conduct life testing to ensure the actual lifespan of the treadmill.

Multi-functional Testing Equipment for Various Products

Rexon manufactures multi-functional testing machines to simulate the actual usage conditions of users and determine if fatigue failure occurs under various frequency and stress levels.

Package Testing

Packaging Compression Testing Machine

Utilizing downward pressure, this machine tests and verifies whether the packaging materials comply with ISTA (International Safe Transit Association) specifications.

Incline Testing Platform

Ensuring that product packaging meets the packaging and transportation requirements specified by ASTM (American Society for Testing and Materials) and ISTA (International Safe Transit Association), an incline testing platform is established.

Vibration Testing Equipment

The vibration testing equipment is capable of conducting two types of tests: sine vibration and random vibration. It is used to test small-sized packaging and supplier-provided materials.

Drop Test

Environmental Testing

Salt Spray Test Machine

Verify the weather resistance of component surface treatment according to ASTM, MIL-STD, CNS, etc.

Temperature and Humidity Test Chamber

Verify the weather resistance of the product by simulating climate and environmental conditions, ensuring the product performs normally under various conditions.

Aging Test Machine

Conduct aging tests on plastic components using the heat energy from an oven to ensure their stability.

Motor Test

Motor Performance Test Machine

Measure motor characteristics such as voltage, current, temperature rise, and torque characteristics to ensure that the developed motor meets the specifications.

Motor Life Test Machin

Ensure that the motor meets the design and customer requirements by evaluating its life under long-term and continuous loads.

Motor Clamping Test Machin

Use self-manufactured motor clamping test machine for simulation testing to ensure that the various protections can be activated properly when the motor encounters a locked-rotor abnormality.

Lifting Motor Test Machine

Use self-manufactured specialized machine to simulate the operating life of the lifting motor, ensuring that it meets the product design specifications and customer requirements during design and actual application.

Treadmill Life Test

Treadmill Life Test

Life Testing Laboratory

Life Testing Laboratory

Comprehensive Quality Management-Reliability/Life Testing Equipment

For verifying the actual lifespan of Rexon products, various specialized testing equipment is utilized to conduct rigorous continuous testing, ensuring that all components of the product meet the product design safety specifications and customer requirements.

Treadmill Life Testing Machine

Production/Inspection Equipment

Laser Cutting Machine

Laser Cutting Machine

Tube Bending Machine

Tube Bending Machine

Robotic Welding

Robotic Welding

CNC Machining

CNC Machining

Coordinate Measuring Machine (CMM)

Coordinate Measuring Machine (CMM)

3D Scanning Measurement Instruments

3D Scanning Measurement Instruments

Automation

Embracing a people-centric approach, utilizing automation equipment to replace labor-intensive processes

Process Innovation - Implementing Intelligent Production

AOI Technology - Unmanned Grinding Equipmen

AOI Technology - Unmanned Grinding Equipmen

Automated Assembly Equipment for Cast Iron Flywheels

Automated Assembly Equipment for Cast Iron Flywheels

Production Demonstration Lin

Implementing TPS lean manufacturing principles for on-site management, integrating factory floor layout planning during product development to ensure alignment with design and process requirements

Automated production line for flywheels

Automated production line for flywheels

Automated production line for treadmills

Automated production line for treadmills

Automation in manufacturing processes

Automation in manufacturing processes

AC motor production line

AC motor production line

DC motor production line

DC motor production line

BLDC motor automated assembly line

BLDC motor automated assembly line

Earth

USA

USA /

Taiwan

Taiwan /

China

China /

Earth
Scroll

Scroll

83

Number of Patents in Taiwan

53

Number of Patents in China

52

Number of Patents in the United States

3

Number of Patents in other countries

(Thailand: 1, Mexico:1,South Korea:1)

Number of Patents

We have accumulated 650 patents, out of which 191 are currently active and applicable to our products. We continue to increase the number of active patents each year. Additionally, we have implemented the EPS patent management system to protect and develop our intellectual property rights, enabling us to provide unique products and services to our customers.



Patent Count Statistics – Patent Classification

Type Number
Fitness Equipment 46
Power Tools 133
Outdoor Power Equipment 9
E-mobility 3
Total 191
Percentage of National Patent Counts

Taiwan
43%

China
28%

The United States
27%

Other countries
2%

Percentage of National Patent Counts

Percentage of Patent Classifications

Electric Tools
70%

Fitness Equipment
24%

Outdoor Power
Equipment
5%

E-mobility1%

Percentage of Patent Classifications